Case studies

Real AI. Real outcomes.

We don't stop at proof of concept. Every system we build runs in production and is measured by business impact.

Manganese Mining

ROM Blending Optimisation

4×

ROI on blending optimisation

Challenge

Reduce ore grade variability and improve blend quality against grade and tonnage targets across a large manganese mining operation.

Solution

AI blending recommender that considers grade targets, ore stockpile constraints, and operational parameters to continuously recommend optimal blend configurations.

Manganese, Australia 4× ROI
Gold Mining

Milling Optimisation

+5pp

Gold recovery improvement

Challenge

Improve gold recovery across ore silo filling, milling, and carbon-in-pulp processes at a large gold operation.

Solution

AA/AI models to homogenise ore quality via silo filling; optimised milling parameters including feed rates and densities; CIP modelling for carbon usage, activation, and fines management.

5× ROI
Diamond Mining

Predictive Maintenance

+5pp

OEE improvement

Challenge

Reduce unplanned downtime and extend equipment life across a diamond mining operation's full asset fleet.

Solution

AI-driven predictive maintenance strategy; sensor specifications by equipment type; supporting data architecture; MVPs for select assets; work management framework integrating maintenance AI.

Heavy industry, Africa 5× ROI
Nickel Smelting

Energy Reduction

−3%

Energy consumption reduction

Challenge

Reduce energy consumption in a high-intensity nickel smelting operation where even small efficiency gains translate to significant cost savings.

Solution

Variability reduction models and process optimisation, delivering continuous real-time recommendations to operators running the smelter.

Energy, South America 8× ROI
Construction

Schedule & Cost Recovery

−6mo

Schedule delay recovered

Challenge

A greenfield mining construction project was 1 year delayed and 30% over budget. The client needed tools to regain control of schedule and cost.

Solution

Digital daily task scheduling application with real-time field feedback on progress and blockers; digital twin for the tailings facility with automated construction progress management.

Mining construction, Africa ~10% cost improvement

Every engagement follows our 4-stage methodology

From strategy and ideation through MVP, production deployment, and ongoing support — with Go/No-Go checkpoints at each stage.

See how we work